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Pharma

Continuous Adaptability

LVP Conveyor Systems recently built a knife edge conveyor cell with a 90-degree curve for a pharmaceutical client, designed to transport small, fine packages with precision. Adaptability is crucial in production environments, allowing businesses to save costs by using the same machinery for multiple processes. LVP’s Belcon Mini conveyors, powered by Oriental Motor Brushless DC motors, can now achieve speeds of 1-80 m/min, making them incredibly versatile. With 8 points of I/O on the BLE2 series, the Belcon Mini delivers flexibility and efficiency unmatched by competitors. This adaptability ensures optimal material throughput, maximising profit while minimising overhead costs.

Our Solutions & Benefits

  • Broad Speed Range (1-80 m/min): Suits diverse operational needs.
  • 8 Points of I/O: Enhances process control and automation.
  • Modular Design: Ensures quick adjustments and flexibility for changing requirements.
  • Cost-Effective Adaptability: Supports various processes, increasing profitability.

Chanelle Pharmaceuticals

Chanelle Pharmaceuticals, based in Galway, tasked LVP with developing a space-efficient conveying system to transport small cartons of tablets from their automatic packing machine to the end of the line. Space was a significant constraint, so LVP installed an aluminium belt conveyor from the Belcon Mini range, featuring a small radius bend to maximise floor space. The system seamlessly integrated into existing machinery, automating a previously manual process, which not only increased production efficiency but also reduced labour costs and improved space utilisation within the facility.

Our Solutions & Benefits

  • Space-Saving Conveyor Design: Features a 200mm inside radius to optimise floor space.
  • Seamless Integration: Easily integrates into existing machinery for effortless automation.
  • Reduction in Manual Labour: Automates carton transportation, decreasing labour requirements.
  • Aluminium Belt Conveyor: Provides durability and cost efficiency.

Plug and Play Conveyor Systems

LVP designed and installed a large-scale conveyor system using Belcon Minis and Carryline conveyors for a medical drug manufacturing facility. Fully FDA-approved, this system transported blister packs from the outfeed machine to the flow wrapper, handling speeds of up to 100 blisters per minute. The system supported two blister sizes (90mm x 64mm and 90mm x 95mm) and included a manually adjustable magazine with a servo drive for smooth transfer into the flow wrapper. The modular nature of the mini conveyors allowed for easy adjustments and adaptation to evolving production demands.

Our Solutions & Benefits

  • FDA-Approved Conveyor System: Ensures compliance with medical standards.
  • Adaptable Design: Accommodates multiple blister pack sizes for production flexibility.
  • High-Speed Handling: Operates at speeds of up to 100 packs per minute, boosting production efficiency.
  • Modular Components: Provide system flexibility and scalability to meet future demands.

Space-Saving Solutions

FMC International, a bulk pharmaceutical site in Cork, sought an automated solution to streamline the manual filling of large powder drums. LVP installed a powered roller conveyor system that allowed for the accumulation and separation of drums, which were then rotated 180 degrees to eliminate any foreign bodies before manual filling. The system also automated the transportation of empty and filled drums to an automatic palletiser, significantly speeding up the production process and reducing the need for manual handling, ultimately enhancing safety and efficiency on the production line.

Our Solutions & Benefits

  • Powered Roller System: Increases throughput and reduces manual handling.
  • Powered Roller System: Increases throughput and reduces manual handling.
  • Pneumatic Blade Stops: Ensure accurate drum accumulation and separation.

Curve Conveyors

Curve Conveyors provide an efficient solution for tight production spaces, especially in high-tech industries like pharmaceuticals. LVP offers stainless steel, anodised aluminium, and powder-coated mild steel conveyors, all customisable to specific production needs. These conveyors are perfect for maximising space without compromising safety or functionality. With inside radii ranging from 200mm to 900mm, and FDA-compliant options for food and pharma applications, these conveyors handle various product types and sizes with ease, making them ideal for cleanroom environments or end-of-line processing.

Our Solutions & Benefits

  • Space-Saving Design: Customisable inside radii optimise small factory footprints.
  • FDA-Approved Materials: Ensure compliance for food and pharmaceutical uses.
  • Low-Friction Belting and Knife-Edge Rollers: Ensure smooth product transfers.
  • Multiple Configurations: Available in 45°, 90°, and 180° options to fit any production line.

Our Solutions & Benefits

Let's Connect

Have a question about our conveyor systems or need a tailored automation solution for your business? Our team at LVP Conveyors is here to help. Fill out the form below with your details, and we’ll get back to you as soon as possible. Whether you need a quote, technical support, or more information on our products, we’re ready to assist.

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