Automatic Palletiser – COMPACT Series

Space-saving automatic palletiser with a modular design for reliable end-of-line stacking. The COMPACT handles high or low infeed at the height you need, with gentle product handling and precise, centred placement for stable pallets. Quiet, dependable and built to grow with your line.

  • Modular build matched to your capacity and space
  • High or low infeed with adjustable placement height
  • Right or left hand, for a small footprint
  • Euro, CHEP and custom pallets with recipe-based patterns
Layout drawing agreed before you orderSpecified, installed and supported from Dublin 11
Fits tight lines
Modular frames, right or left hand build
Infeed your way
High or low, with configurable placement height
Gentle and accurate
Centreline placement protects packs and stacks
Ireland-wide support
Specification, install and service from Dublin 11

Automatic palletising explained

Modular is the point

The COMPACT is not one machine with one shape. Frames, infeed arrangement and functionality are picked to match the capacity you need and the space you actually have, and it builds right or left hand. That matters because most end-of-line areas were laid out before anyone was thinking about a palletiser, and the usual reason a project stalls is that the standard cell does not fit the room it has to go in.

01

High or low infeed, at the height you need

Infeed can be high or low, and placement height is configurable. If your existing conveyor runs at working height, the cell takes product there without an incline; if the line already climbs, it can take the feed high instead. Either way the decision is made around the conveying you have rather than forcing new steelwork ahead of the palletiser, which is usually the largest hidden cost in a retrofit.

02

Small footprint, without giving up stack quality

Compact cells often trade floor space for a worse pallet. This one does not need to: controlled motion profiles and product-matched tooling place each pack on the centreline, so layers come out square even in a tight cell. Square layers interlock, take less film to secure and survive being moved and stacked, which is where the saving actually lands.

03

Gentle handling

Tooling is chosen against packaging type, size and stiffness, not just weight. Low-impact motion and centred placement protect pack edges and printed faces, which matters most on light cases, part-filled bags and anything glossy that shows a scuff. Less damage means less rework and fewer credits, and it is usually visible in the first week rather than in a payback calculation.

04

What it stacks, and patterns

Cases, trays, crates and many bagged goods. Euro, CHEP and custom pallet sizes run from recipes, with brick, pin-wheel and mixed patterns selected at the HMI, so an SKU change is a menu choice rather than a mechanical job. Rates are confirmed as cases per minute during design, once pack size and pattern are known, and typical cells cover low to medium-high case rates.

05

Growing the cell

Start standalone and add later. A pallet dispenser, slip and layer sheet placement, automatic outfeed, a stretch wrapper handshake, label or marking equipment and vision checks can all be brought in as demand justifies them, and the modular build allows throughput upgrades rather than a replacement. It is worth naming the intended end state at scoping even when the budget only covers stage one.

Integration, maintenance and support

Standard PLC and HMI I/O or fieldbus connects upstream conveyors and checkweighers and downstream pallet wrapping and print and apply labelling, with optional links to WMS or MES. Maintenance is routine inspection of drives, belts, sensors and tooling on a preventative schedule. LVP Automation specifies, installs and supports palletising cells from Finglas, Dublin 11 as part of our wider automation services.

Where the COMPACT Automatic Palletiser Excels

Small Footprint, Big Throughput

Optimise tight end-of-line spaces without sacrificing stack quality. Modular frames, right- or left-hand layouts, and flexible infeed heights fit around existing kit.

Gentle, Accurate Stacking

Controlled motion, product-matched tooling and centreline placement protect packs, improve stability and reduce rework and damage.

Scale & Integrate Easily

Start with a standalone cell; add pallet dispensers, layer sheets, conveyors, stretch wrapper and print/apply later—clean PLC/HMI handshakes throughout.

FAQs about the COMPACT Automatic Palletiser

Quick answers on speed, products, infeed height, layouts, upgrades and maintenance.

What throughput can the COMPACT achieve?

It’s sized to your pack and pattern—typical cells handle low to medium-high case rates. We confirm cases/min during design.

Does it support both high and low infeed?

Yes—choose high or low infeed to suit upstream conveyors and floor space. Placement height is configurable.

Which products can it palletise?

Cases, trays, crates and many bagged goods. Tooling is matched to packaging type, size and stiffness.

Can it handle different pallet sizes and patterns?

Absolutely—recipes store Euro/CHEP and custom sizes, with quick selection of brick, pin-wheel or mixed patterns.

How gentle is the handling?

Motion profiles and product-specific tooling ensure low impact, centred placement and high stack integrity.

What options are available?

Pallet dispenser, slip/layer sheet placement, automatic outfeed, stretch wrapper handshake, label/marking and vision checks.

How much space is required?

The COMPACT is designed for constrained footprints; we provide a layout to confirm clearances and operator access.

How does it integrate with existing equipment?

Standard PLC/HMI I/O or fieldbus to upstream conveyors, checkweighers, wrappers and print & apply; optional links to WMS/MES.

What maintenance is needed?

Routine inspection of drives, belts, sensors and tooling; preventative schedules keep uptime high with minimal intervention.

Can we upgrade capacity later?

Yes—its modular design allows throughput upgrades and add-ons (e.g., pallet handling automation) as demand grows.

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