Vimco specialises in designing fully customised production lines that meet specific customer requirements through advanced technologies and precise engineering. Each complete line is tailored to ensure seamless integration and uniform operation across all machines, optimising efficiency and consistency throughout the production process. With streamlined project management, rapid aftersales service, and dedicated support teams, Vimco’s complete lines provide a reliable, all-in-one solution for businesses seeking comprehensive production capabilities.
The machines are the visible part and the smallest part of the decision. A complete line covers line design, the machines themselves, controls, safety, installation, commissioning, training and documentation, with utilities and building interfaces where they are needed. Buying machine by machine leaves the integration work with you, and that is where projects usually slip. One scope means one party responsible for the line hitting its rate, not five parties each certain their own machine is fine.
A line runs at the speed of its slowest module, and every machine faster than that is only producing a queue. Balancing means matching machine rates to a common takt and putting buffering where the variation is, so a short stop upstream does not empty the downstream machines. Surge capacity is what absorbs the ordinary chaos of a real shift. Get this wrong and you have bought throughput on paper that the line never delivers on the floor.
Any combination the product needs. Forming machines make the tray or box, closing and lidding machines seal it, cartoning machines and sleeving machines handle the retail pack, and end of line machines take it to the pallet. Add vertical form fill seal, print and apply, label applicators, inspection, case packing and conveyors as the product requires.
Vimco build two and three axis robots for product positioning, with loading units available in robotic or automatic form. The choice between them is usually about format range rather than speed: a robot handles a wider spread of products and future formats, while a dedicated automatic loader is simpler and cheaper when the format is settled and unlikely to change. Worth deciding with a five year view rather than the current SKU list.
Weight control, vision systems and ejection of non compliant product can be integrated at whichever point in the line makes sense, alongside labelling, coding and printing. Catching a fault early costs one pack. Catching it after case packing costs a case, and after palletising it costs a pallet, so the position of the check matters as much as the check itself.
A centralised PLC and HMI with zone control is what turns separate machines into a line. Recipe management holds the settings per product, safety circuits are designed as one system rather than five interlocked islands, and links to SCADA, MES or WMS give you the data and traceability. Operators learn one interface. That single point matters more for day to day running than most specification sheets suggest.
Recipe based settings, quick change parts and guided changeover steps are what keep downtime low when the line runs several products a day, and they are also what makes adding a SKU straightforward rather than a project. Where the building is the constraint, vertical and spiral elevation, compact cells and custom conveyors recover the space, validated in CAD and with simulation where the layout justifies it.
Machines you already own can usually be brought in where interfaces are available, aligning electrical and mechanical specifications and adding the PLC and HMI handshakes. Handover is FAT and SAT protocols, functional design specification, electrical drawings, manuals, spares lists and maintenance schedules. After that it is preventative maintenance, remote diagnostics, spares and upgrade paths. LVP Automation designs, integrates and supports complete lines from Finglas, Dublin 11 as part of our wider automation services.
From forming, loading and sealing to labelling, case packing, palletising and inspection, we engineer one connected system with common controls and HMIs.
Clear milestones, FAT/SAT, training and documentation keep the project on time and de-risk commissioning, so you hit target throughput faster.
Preventative maintenance, remote diagnostics, spares and upgrade paths keep OEE high and extend the life of your investment.
The essentials on scope, machines, integration, controls, validation and timelines for turnkey lines.
Line design, machines, controls, safety, installation, commissioning, training and documentation, plus optional utilities and building interfaces.
Yes, provided interfaces are available. We align electrical/mechanical specs and add the necessary PLC/HMI handshakes.
Any combination needed: forming/cartoning, sleeving, tray sealing, VFFS, print & apply, label applicators, inspection, case packing, palletising and conveyors.
Through simulation, buffering strategy and matched machine rates, so upstream/downstream modules run at a common takt with surge capacity.
Centralised PLC/HMI with zone control, recipe management, safety circuits and links to SCADA/MES/WMS for data and traceability.
Yes, hygienic designs, material choices, audit trails, barcode/UDI, code grading and validation support are available.
We optimise with vertical/spiral elevation, compact cells and custom conveyors, validated with CAD and (where useful) simulation.
Recipe-based settings, quick-change parts and guided changeover steps keep downtime low and make SKU additions straightforward.
P&IDs, electrical drawings, functional design spec, FAT/SAT protocols, manuals, spares lists and maintenance schedules.
Lead time depends on machine mix and validation scope. We provide a project plan with clear milestones from design to SAT and handover.
Have a question about our conveyor systems or need a tailored automation solution for your business? Our team at LVP Automation is here to help. Fill out the form below with your details, and we’ll get back to you as soon as possible. Whether you need a quote, technical support, or more information on our products, we’re ready to assist.