Automation & Machine Builds

Bespoke automation and machine builds for Irish production lines. LVP Automation designs, engineers, manufactures, installs and commissions custom machinery around your process, including PLC control and software integration, from Finglas, Dublin 11.

  • Machines designed around your process, not a catalogue
  • PLC, operator interface and safety designed with the build
  • Retrofits into lines that are already running
  • Concept, design, build, install and commissioning in one scope
Concept through to commissioningDesigned, built and supported from Dublin 11
Built to your process
Designed around your workflow, not a catalogue
Controls included
PLC, HMI and safety designed with the machine
Retrofit friendly
Automation added to lines already running
Ireland-wide support
Design, build, install and service from Dublin 11

Bespoke automation and machine builds

When a standard machine will not do

Most lines are made of standard equipment, and that is usually the right answer. A bespoke build earns its place at the points where nothing off the shelf fits: an awkward product that no standard handler will present squarely, a transfer between two machines that were never designed to meet, a manual station that has become the bottleneck, or a footprint that a catalogue machine simply will not fit into. The work starts with understanding the process rather than choosing a machine.

01

How a project runs

Every project starts with a detailed consultation to understand your workflow and what the machine actually has to achieve, because the requirement is rarely what was written in the first email. From there it goes through design and engineering, manufacture, installation and commissioning, with the same team carrying it end to end. Software integration and control systems are part of that scope, not a separate job handed to someone else afterwards.

02

Controls, PLC and integration

A custom machine is only as good as its handshake with everything around it. PLC control, operator interface, sensors and the signals passed to and from upstream and downstream equipment are designed with the machine rather than bolted on at the end. That is what decides whether the machine runs as part of the line or sits as an island that somebody has to babysit.

03

Robotics and automated handling

Where the job is repetitive placement, loading or sortation, a robot cell is often the cleaner answer than a purpose-built mechanism. Pick and place systems handle high rate product placement, and warehouse robotics cover the storage and retrieval end. The choice between a robot and a dedicated mechanism comes down to rate, product variety and how often the job is going to change.

04

Retrofits and brownfield work

Adding automation to a line that is already running is a different problem to building on a clear floor. Belt heights, speeds, control voltages and the available shutdown window all constrain what can be done, and the machine has to be designed around them. Solutions are built to be adaptable, so a system can be expanded or modified as the operation changes rather than replaced.

05

Safety and compliance

Guarding, e-stops and interlocks are designed around the moving parts and the access points on a risk basis, and they are part of the design from the start rather than a panel added once the machine works. Getting this right early is usually cheaper than retrofitting guarding onto a machine that was laid out without it.

06

What we need to quote

The useful starting point is the product and the process: what is being handled, in what sizes and weights, at what rate, what happens immediately before and after, the space available, and whether the line can stop for installation. Photos or a video of the current process are worth more than a written description.

After handover

A one-off machine is only worth having if it can be supported. LVP Automation designs, builds, installs and supports bespoke automation from Finglas, Dublin 11, working with manufacturers across Ireland and Northern Ireland as part of our wider automation services. Where a project covers a whole line rather than a single station, that is complete lines.

Where Bespoke Machine Builds Excel

One-Off Machines

Where a product, a transfer or a footprint has no off the shelf answer, the machine is designed around the process instead.

Retrofits and Upgrades

Automation added to a line already running, designed around existing belt heights, speeds, controls and the shutdown window available.

Controls and Integration

PLC, operator interface, sensors and the signals to upstream and downstream equipment designed with the machine, not bolted on after.

FAQs about Bespoke Automation and Machine Builds

Quick answers on scope, process, controls, retrofits, safety and support.

When is a bespoke machine the right call?

When nothing standard fits: an awkward product, a transfer between machines never designed to meet, a manual bottleneck, or a space a catalogue machine will not fit.

What does the process look like?

A detailed consultation on your workflow first, then design and engineering, manufacture, installation and commissioning, carried end to end by the same team.

Do you handle the controls and software too?

Yes. PLC control, operator interface and software integration are part of the build scope rather than a separate job handed to somebody else.

Can you automate a line that is already running?

Yes. Retrofit work is designed around your existing belt heights, speeds, control voltages and whatever shutdown window you can give us.

Robot cell or a purpose-built mechanism?

It comes down to rate, how much the product varies, and how often the job will change. A robot suits variety and change; a dedicated mechanism suits one job at high rate.

Is guarding and safety included?

Guarding, e-stops and interlocks are designed around the moving parts and access points on a risk basis, from the start rather than added afterwards.

Can the machine be changed later?

Builds are designed to be adaptable so a system can be expanded or modified as your operation changes, rather than replaced.

What do you need from us to quote?

The product and the process: what is handled, sizes and weights, the rate, what happens before and after, the space, and whether the line can stop. Photos or a video of the current process help most.

Do you support the machine after handover?

Yes. Service and support are provided from Dublin 11 across Ireland and Northern Ireland.

Do you work on whole lines or single stations?

Both. A single station can be a standalone build, and a whole line is handled as a complete line project.

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