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High Capacity Palletiser

High Capacity Palletiser

The InterSystem MAX Palletiser is designed to meet the demands of high-capacity production environments, providing reliable, continuous palletising at maximum throughput. With a high product infeed and key features such as a pallet lift, continuous infeed pusher, and a fixed storage unit, the MAX Palletiser ensures smooth, uninterrupted operation. Positioned between the infeed conveyor and load layer, these components enable the efficient handling of large volumes while maintaining the quality and consistency required in high-demand applications.

Key Features & Benefits of the MAX Palletiser

Where High Capacity Palletisers Excel

Peak-Throughput End-of-Line

Designed for very high case rates, MAX pairs a high infeed with continuous pusher motion to eliminate layer-build bottlenecks.

Consistent Layers, Better Pallets

The fixed storage unit evens product flow, enabling square, repeatable layers that improve pallet stability and reduce rework.

Heavy Duty, Low Downtime

Industrial components, accessible drives and preventative-maintenance design deliver sustained uptime on multi-shift operations.

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FAQs about the MAX Palletiser

Quick answers on speeds, products, layouts, changeovers, options, safety and integration.
Throughput depends on pack size and pattern, but MAX is engineered for very high capacities. We confirm cases/min during design.
High infeed simplifies upstream conveyor design at speed and enables continuous, gravity-assisted flow to the layer area.
It transfers product smoothly from the infeed to the layer table without pauses, maintaining takt and reducing micro-stops.
It buffers and sequences incoming product so layers form evenly, improving stack quality at high rates.
Cases, trays, crates and many bagged goods. Tooling and motion profiles are tailored to your packaging.
Yes—recipes cover Euro/CHEP/custom sizes with brick, pin-wheel and mixed patterns selectable on the HMI.
Recipe-based changeovers adjust speeds, timings and pattern logic in minutes; optional guides/stops aid mechanical tweaks.
Pallet dispensers, slip/layer sheet placement, automatic outfeed, wrapper handshakes, barcode/label verification and vision checks.
Standard PLC/HMI I/O or fieldbus to upstream conveyors and downstream wrappers; data exchange with WMS/MES for counts, faults and OEE.
CE-compliant guarding, interlocks, e-stops and beacons. Maintenance access to drives/sensors is straightforward; we supply a preventative plan.

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