The 24V Zero Line Pressure Powered Conveyor is designed for smooth, near-silent operation, offering a flexible and efficient drive solution suitable for diverse applications. Available with round belt or Poly V belt drive options, this system features brushless, gearless 24V DC motors positioned beneath the conveyor rollers to protect against impact loads. Its innovative design maximises efficiency, minimises wiring, and simplifies system maintenance, making it an ideal choice for modern material handling needs.

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Key Features & Benefits of the Zero Line Pressure Conveyor

Pre-Wired with 35 Amp Capacity Cables: Minimises power supply locations, requiring just one power point for every 20 zones (based on the UD035 motor).
Six ‘Smart’ Inputs/Outputs per Card: Allows seamless integration of field devices without the need for extra wiring, enhancing flexibility.
Self-Learning Control Cards: Automatically adopt settings for their zone if replaced, eliminating the need for reprogramming.
Two Motors Cover All Widths and Speeds: Reduces the variety of spare parts needed in stock, simplifying inventory management.
UD035: Offers 12-35W output power, ideal for optimising energy use and reducing power supply needs.
UD060: Provides 12-60W output power for applications requiring higher power capacity.
Plug Connections: Simplifies on-site cable preparations with robust and reliable connections, improving system reliability and lowering installation costs by reducing potential wiring faults.

Where the Zero Line Pressure Conveyor Excels

When to Choose Zero Line Pressure

Ideal for mixed carton/tote flows that need true ZPA, gentle handling and quiet running. Perfect for e-commerce, order fulfilment, pharma/medical devices (dry areas) and kitting lines where stoppages must not cause product contact.

Options & Integrations

Photo-eyes per zone, accumulation logic, merges/diverters, pop-up transfers, barcode/RFID, vision and weight checks. PLC/HMI integration, VFD/zone control, SCADA/MES connectivity and safety circuits as required.

Typical Applications

Pick/pack stations, conveyorised buffering, infeed/outfeed to labelling and vision, sequenced feeding to palletisers, zone routing in FMCG and electronics, and AS/RS interfaces.

FAQs about the Zero Line Pressure Conveyor

Quick answers on loads, zones, motors, noise, maintenance and when to choose ZLP over other conveyor types.

What makes this system “zero line pressure”?

Each zone is motorised and independently controlled, so items stop without touching, preventing scuffing and pressure damage.

Round belt or Poly-V—how do I choose?

Round belts suit standard duty and lower noise; Poly-V provides higher torque, efficiency and durability for heavier loads or higher speeds.

How many zones can one power feed support?

With pre-wired 35A cabling, a single feed typically powers up to ~20 zones using UD035 motors (exact count depends on load/speed/duty).

What loads can ZLP handle?

Great for cartons, totes and trays. Zone load depends on roller width/pitch and motor type (UD035 vs UD060); we size per application.

How quiet is operation?

24V brushless, gearless drives are near-silent compared with AC/chain drives. Actual dB depends on product and speed.

Can I change speeds or logic later?

Yes. Zone parameters are configurable, and self-learning control cards simplify swap-outs—no reprogramming needed on replacement.

What maintenance is required?

Routine cleaning and visual checks on belts/Poly-V, sensors and rollers. No gearbox oil changes; 24V motors are low-maintenance.

Is it suitable for wet or washdown areas?

ZLP is for dry, non-washdown environments. Use stainless/modular belt systems for washdown applications.

How does ZLP compare to lineshaft conveyors?

ZLP delivers true zero-pressure and per-zone control with quieter operation; lineshaft offers low-pressure accumulation with fewer drives and lower capex for long, simple runs.

What spares do I need to keep in stock?

Usually a small set: UD035/UD060 motors, a few control cards, belts/Poly-V and sensors. Standardised components reduce inventory.

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Zero Line Pressure Conveyor

Key Features & Benefits of the Zero Line Pressure Conveyor

Where the Zero Line Pressure Conveyor Excels

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